Virtual Analyzer
Real-Time
Neural Network
Analyzer
results on the
Honeywell
TDC 3000®!
|
How
and Why to implement the Virtual Analyzer v2.0 (VA) |
A low cost
solution for process applications where a quality property or environmental
parameter must be measured
Soft or Intelligent
Sensors use neural network technology to predict key variables that are
difficult to measure in real-time.
Improved
process quality comes from acting on real-time information, not high maintenance
and potentially inaccurate on-line analyzers (or last shift lab data).
Proprietary
technology - patent pending -from Pacific Technologies, LLC.
Project
Steps - To implement a VA: |
Potential
Applications - Why use the VA? |
1. |
Collect
analyses of interest (critical variables) by lab results or portable
analyzer |
1. |
Environmental
Monitoring, Product Quality Assurance and multi-variable control input. |
2. |
Time
merge process data and analyses. |
2. |
Accurate
and reliable on-line analyzers are not available or are too expensive. |
3. |
Preprocess
the data. |
3. |
Costly
mistakes are caused by long lab data time lags and sample handling
issues. |
4. |
Identify
select set of inputs & assess model potential. |
4. |
Feedback
for control & improvement of complex processes. |
5. |
Develop
real-time model with Promised Land Technologies award-winning Excel
neural network add-in "Braincel" & migrate to the AM. See Braincel
details at www.promland.com
|
5. |
Used
where physical principals are not well understood or when process
relationships are highly non-linear. Helps to identify unexpected
relationships within the process. |
6. |
Integrate
into the plant operations via advanced & supervisory control, graphics,
CL, alarms, etc. An extensive User Guide helps to answer questions. |
|
|
Costs: |
|
|
|
A
site license through IAT starts at $20,000. Annual license renewal
fee is $2,500. Services of experienced chemical engineers at Pacific
Technologies, LLC are available as needed for implementation or feasibility
studies. |
Benefits:
|
Resides
in the Application Module, independent of external computers & interfaces,
hence robust and enforceable! |
|
Neural
Networks are a proven process engineering and analysis tool. |
|
Fast
implementation in 4 to 6 weeks if data is available - free up internal
staffing. |
|
Maximum safety and minimum operator training with a familiar DCS interface. |
|
Basic
instrumentation devices are used as inputs, hence reliable! |
|
Low
cost - no maintenance headache associated with physical analyzers.
No capital expense if your current AM has adequate capacity. |
Requirements:
- Honeywell
TDC 3000 Release 400 or later with an Application Module (AM, AxM or
TPS APP node).
- No Background
CL or AM/CL extensions required.
- Pentium
PC with MS Excel for modeling.
Preview VA's
graphical
information (28KB).
Braincel is a trademark of Promised Land Technologies. Excel
is a trademark of Microsoft Corporation. Bernoulli and Zip
are trademarks of IOMEGA Corporation. TDC 3000 is a trademark of Honeywell,
Inc. Pentium is a trademark of Intel Corporation.
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